专利摘要:
The invention relates to a heating device (1) for heating a body (20), such as a fluid (20) contained in a fluid circuit (100), said device comprising at least one electric heating element (4). , as well as a control module (10) for electrically supplying said heating element (4), said heating element (4) being formed by a propulsive winding circuit (4) of a DC electric motor (2) which when electrically powered by a continuous supply voltage (Ualim), generates a driving force which tends to drive the motor (2) in a direction of movement (S1, S2) determined by the polarity of said voltage power supply unit (Ualim), and the control module (10) comprising an activation mode called "reheating oscillating mode", according to which said control module (10) causes the heating of the winding circuit (4) propulsive by Joule effect by applying to the terminals (4A , 4B) of said winding circuit (4) an alternating supply voltage (Ualim) whose polarity switches alternately and automatically, according to a frequency known as "heating frequency" (FH) predetermined, a first polarity to a second polarity opposite.
公开号:FR3050489A1
申请号:FR1653632
申请日:2016-04-25
公开日:2017-10-27
发明作者:Matthieu Bardin;Regis Munoz
申请人:MGI Coutier SA;
IPC主号:
专利说明:

Method for reheating a fluid circuit by AC supply of a DC pump motor
The present invention relates to heating devices for heating a body, such as a fluid or a mechanical part, to make possible or improve the operation of a system using said body, particularly in the automotive field. The invention relates more particularly to a heating device associated with or integrated in an actuating system which uses a DC electric motor, such as for example a pumping system comprising a pump driven by an electric motor, as well as a piloting method of such a system.
The present invention relates more specifically to the management of an electric motor for driving a pump fitted to a fluid circuit which is capable of being exposed to temperatures low enough to freeze the fluid contained in said circuit.
Such an invention is particularly applicable to the control of pump motors that equip fluid circuits, open or closed, embedded in vehicles, such as urea circuits provided for the depollution of exhaust gases, cooling circuits (especially water), windshield washer circuits for washing the glass surfaces of the passenger compartment or headlights, fuel supply circuits, etc.
It is known that, in certain circumstances, and particularly when a vehicle is parked in a particularly cold environment, such as can be encountered for example in winter in a parking area little or not sheltered, the temperature of the vehicle organs can go down below the melting temperature of one or more of the fluids on board the vehicle, and thus cause a gel (a solidification) of said fluid or fluids in their respective circuits. By way of example, solutions of aqueous urea (that is to say water-urea mixtures, known in particular under the trade name "AdBlue®"), which are used to clean up the exhaust gases of the Selective Catalytic Reduction ("SCR") combustion engines of nitrogen oxides ("NOx") generally have, at normal atmospheric pressure, a melting point, ie a transition temperature between liquid state and solid state (and conversely), of the order of -11.5 ° C.
Of course, when the fluid is frozen, the fluid circuit is temporarily blocked and therefore can not perform its normal function, which can be detrimental, depending on the circuit concerned, the proper operation of the vehicle, or even the safety of the vehicle.
It is therefore necessary to provide, within each fluid circuit concerned, a heating device comprising one or more heating elements which are capable of sufficiently heating said circuit to return the fluid to the liquid state, and thus restore operation. normal circuit, as quickly as possible. For this purpose, it is in particular known to integrate in the fluid circuit resistive heating elements operating by Joule effect, such as heating wires or ceramic heating cartridges type CTP, that is to say, "Coefficient Positive Temperature ". Advantageously, the electrical resistance of the CTP cartridges increases with temperature, which in practice allows a certain self-regulation of the heating.
However, the addition of such heating elements, as well as control modules and cables necessary to power these heating elements electrically, increases the complexity, the weight, the size and the cost of the fluid circuits, and therefore more generally the vehicle.
Furthermore, when the pump is blocked by the frozen fluid, there is a significant risk of damaging or even destroying the motor and / or the pump if the drive motor of said pump is electrically powered, either inadvertently , either intentionally during an attempt to pressurize the fluid circuit or when attempting to forcefully unlock the rotation of the pump.
The objects assigned to the invention are therefore intended to overcome the above-mentioned drawbacks and to propose a new system for managing a fluid circuit, compact and inexpensive, which allows the fluid to be heated effectively and rapidly in case of need, while preserving the pump and its motor from premature wear and accidental damage.
The objects assigned to the invention are achieved by means of a heating device for heating a body, such as a fluid contained in a fluid circuit, said heating device comprising at least one electric heating element, as well as at least one control module arranged to electrically supply said heating element so that said heating element produces heat for the body to be heated, said device being characterized in that said heating element is formed by a propulsive winding circuit of an engine dc electric motor which, when electrically supplied by a suitable DC supply voltage having a given polarity, generates a driving force which tends to drive the motor in a direction of travel which is determined by the polarity of the said supply voltage, and in that the control module comprises an activation mode said "reheating oscillating mode", according to which said control module causes the propulsion winding circuit to be heated by applying an alternating supply voltage to the terminals of said winding circuit, the polarity of which alternately and automatically changes at a frequency known as the "reheating frequency" predetermined, from a first polarity to a second opposite polarity.
Advantageously, the alternating voltage is configured so as to cause a heating of the propulsive winding circuit, and therefore an internal heating of the electric motor by means of said propulsive winding circuit, while substantially preventing the effective movement of the motor in the winding circuit. one or the other direction of displacement.
Advantageously, the invention therefore makes it possible to use as a heating element, and more particularly as a resistive heating element producing heat by Joule effect, a propulsive winding of a DC electric motor, and more particularly a rotor winding of said motor, normally intended for the setting in motion of said motor, and simply by supplying said winding under an alternating supply voltage, the polarity of which reverses periodically at the rate of the chosen heating frequency, rather than under a continuous supply voltage .
Insofar as the electric motor concerned is also part of an actuating system, for example as a motor driving a pump within a pumping system, the invention thus makes it possible to use said motor, and more particularly its propulsion winding or windings, according to two distinct functions: firstly a main drive function, when the winding is powered by a continuous supply voltage which allows, in a conventional manner, to drive the motor on the move and on the other hand an auxiliary heating function, when the same winding is intentionally powered by an AC supply voltage.
By applying a high frequency AC supply voltage, greater than a frequency threshold which is defined as a function of the inertia of the motor, the motor is advantageously supplied with (electric) energy, which will dissipate in the form of heat within the winding and therefore within the engine, without developing a significant mechanical power, that is to say without generating a significant engine torque within the electric motor, and in particular without causing the setting in motion (Typically rotating) forced said electric motor.
Indeed, the rapid changes of polarity of the supply voltage have the effect of alternately solicit the motor very briefly in the first direction of movement, then very briefly in the second opposite direction of movement, and so on, alternately left / right / left / right etc., or, in the case of a rotary motor, clockwise / counterclockwise / clockwise / counterclockwise, etc.
Because of this succession of close and repeated changes in the direction of activation of the engine, and because of the mechanical inertia of the electric motor, said engine is maintained permanently, that is to say as long as it is applies the alternating supply voltage to the reheating frequency, in a transient state, oscillating continuously between a first transient regime leading to the first direction of displacement and a second transient state, antagonist of the first transient state, leading to the second direction of movement, without ever being able to reach a steady state in one direction of travel or in the other, and thus without being able to reach a high engine torque (maximum allowable torque) nor the conditions of a real setting in motion (typically a current corresponding to the current of starting of said engine under the conditions considered).
For example, and particularly in a blocked motor situation, the transient regimes can preferably be interrupted by alternating polarity before the torque exerted by the motor reaches a maximum allowable reference torque, which will be chosen for example equal to predetermined fraction (for example 50%, 75%, 90% or even 95%) of the maximum torque that is delivered under nominal DC voltage in a blocked motor situation.
Similarly, in an alternative or complementary manner, the transient regimes may be interrupted by alternating polarity before the intensity of the electric current flowing through the propulsive winding, called the "winding current", reaches a maximum permissible current, less than at a reference start current from which the motor actually begins to be driven in motion.
Said maximum allowable current can thus be chosen in particular to be equal to a predetermined fraction (for example 50%, 75%, 90% or even 95%) of said reference start-up current.
Said reference start-up current may, for example, correspond to the motor no-load starting current (considered in isolation from the actuating system), or to an empirically measured load reference starting current, at a chosen reference temperature, by example at the melting temperature (thaw) of the fluid concerned which corresponds in practice to the limit of unlocking of the engine, and taking into account the load driven by the motor (that is to say the resistance to the displacement) of the engine by the mechanism driven by said engine, at the temperature in question).
In any case, the electric motor, thus solicited according to a succession of antagonistic transient regimes, oscillates imperceptibly in the vicinity of a fixed position, even keeping exactly said fixed position, while still receiving electrical energy, consumed by the winding circuit propulsive and dissipated as heat.
It is thus possible to use the engine itself, and more particularly the propulsion winding already present within said engine, to heat the associated fluid circuit, and thus thaw the fluid, without the need to add any heating element. auxiliary, and without the excitation of said propulsion winding according to the oscillating heating mode does not generate severe mechanical stresses on the engine or on the mechanism connected to said motor, such as a pump rotor, when said mechanism is still trapped in the fluid frozen. The invention thus makes it possible to group within the same device, particularly simple, lightweight, compact, and inexpensive, the functions of reheating and training. In this respect, it will be noted that the oscillating heating mode proposed by the invention is in particular compatible with a brush motor. The invention therefore makes it possible to use, within the device concerned, a brush motor, which has the advantage of being a particularly inexpensive component.
In addition, the absence of rotation during the reheating phase avoids wear of the components of said engine by friction, which preserves the life of the engine.
Here again, such an advantage is particularly appreciable when using a brushed electric motor, because the absence of rotation makes it possible to avoid, during the reheating phase, wear of said brushes by friction in contact with the collector rings of the rotor which are connected to the propulsion windings mounted on said rotor.
In short, the invention therefore makes it possible to obtain efficient and rapid reheating, respectful of the engine and the constituent mechanical components of the fluid circuit.
Furthermore, in a particularly advantageous manner, and as will be detailed below, the invention makes it possible to use a single switching circuit associated with the electric motor, for example a bridge in order to activate the propulsion winding circuit selectively at the same time. by means of an alternating voltage of oscillating polarity, intended for reheating, or by means of a continuous voltage of constant polarity intended to drive the motor, in steady state, in a chosen direction of displacement.
This simplifies the control module and saves electronic components. Other objects, features and advantages of the invention will appear in more detail on reading the description which follows, and with the aid of the accompanying drawings, provided for purely illustrative and non-limiting purposes, among which:
Figure 1 illustrates, in a schematic view, a heating device according to the invention.
FIG. 2 illustrates, in a schematic view, the operation of a switching circuit of the H bridge type, enabling the motor to be activated selectively according to the invention, either by means of a DC voltage able to said motor moving in the desired direction of movement, either by an alternating voltage adapted to cause heating of the propulsive winding without setting said motor into motion.
FIG. 3 illustrates, in an exploded perspective view, an exemplary embodiment of a subsystem of a pumping system according to the invention, in which the motor is provided with a magnetic flux collecting envelope whose arrangement has been modified to extend said casing to the pump body so that said casing also fulfills a role of collector and heat conveyor which promotes the transfer of heat to said pump body.
FIG. 4 illustrates, according to a longitudinal sectional view in a section plane containing the axis of the motor shaft, a pumping system using the subassembly of FIG. 3.
The present invention relates to a heating device 1, which is intended to heat a body 20, such as a fluid 20 contained in a fluid circuit 100, and more particularly to thaw or prevent freezing of such a fluid 20. For this purpose said device 1 comprises at least one electric heating element 4, as well as at least one control module 10 which is arranged to electrically supply said heating element 4 so that said heating element 4 produces heat for the body 20 to be heated.
Preferably, the heating device 1 is part of an actuating system 50 which comprises a DC electric motor 2, as illustrated in FIGS. 1 and 4.
As will be detailed below, said electric motor 2 advantageously forms a shared member, which can be used both as a motor itself, for a main drive driving function, as for a reheat function, as a that heating element.
More precisely, said heating element 4 is in this respect formed by a propulsion winding circuit 4 of the electric motor 2. It may therefore, for convenience, assimilate the heating element and the winding circuit, and give them the same reference 4 in the following. .
Preferably, as shown in FIG. 4, the actuating system 50 constitutes a pumping subassembly, in which the electric motor 2 is coupled to a mechanism 3 forming a pump (shown partially and schematically in said FIG. 4) so as to be able to drive said pump to pump a fluid 20, here within the aforementioned fluid circuit 100.
For convenience of description, the mechanism 3 can therefore be likened to a pump 3 in what follows.
That said, the mechanism 3 driven by the engine 2 could be of a nature other than a pump without departing from the scope of the invention.
The electric motor 2 may be formed by any DC motor, possibly linear, or preferably rotary.
The electric motor will preferably be a two-way displacement motor SI, S2, and more particularly, a rotary motor with two directions of rotation.
Thus, the motor 2 can act, and more particularly move, for example in continuous rotation, or in a first direction of movement SI, here by convention the clockwise direction SI in Figure 2, or in a second direction of movement S2 opposed to the first direction of movement S1, here conventionally the anti-clockwise direction S2 in FIG.
By convention, within a pumping subassembly 50, such as that illustrated in FIG. 4, the first direction of movement S1 may correspond to a so-called "pumping" direction, in which the pump 3 ensures the transfer and / or pressurizing a fluid 20 from the upstream portion 100A of a fluid circuit 100, comprising for example a reservoir 101, to the downstream portion 100B of said fluid circuit, while the second direction of movement S2 may corresponding to a so-called "purge" direction, in which the pump 3 ensures the return of the fluid 20 from the downstream portion 100B to the upstream portion 100A of the fluid circuit 100, and for example the return of said fluid to the tank 101, so as to to purge the downstream portion 100B of the fluid circuit.
Whatever its arrangement, the DC electric motor 2 is, in a manner known per se, provided with at least one propulsive winding circuit 4 which, when it is electrically powered by a supply voltage Uaiim continues. appropriate, having a given polarity, is crossed by an electric current, called "winding current" 14, which allows said winding circuit 4 to generate a driving force which tends to drive the motor 2 in a direction of movement SI, S2, said displacement direction SI, S2 being determined by the direction of said winding current 14, itself determined by the polarity (i.e. the sign) of said supply voltage Ua | jm.
The device 1 also comprises a control module 10 which is responsible for controlling the electric motor 2, by applying for this purpose a supply voltage Uaiim to the terminals 4A, 4B of the at least one propulsive winding circuit 4 (which forms a dipole ), according to a predefined activation mode.
It will be noted that, within the meaning of the invention, the propulsive winding circuit 4 constitutes an internal winding circuit to the electric motor 2, which actively contributes, when energized, to setting the motor 2 in motion. In this respect, the propulsive winding circuit 4 could possibly constitute a stator winding, of the inductor winding type, mounted on a fixed part 5 of the motor 2, or "stator" 5, and serving to generate a fixed magnetic field within the motor 2.
In such a case, such a motor 2 would also comprise rotor winding circuits, mounted on a moving part of the motor 2, or "rotor" 6, and arranged to be also powered by a direct current so as to generate, under the effect of the fixed magnetic field created by the stator winding circuit, a force tending to drive the rotor 6.
According to another possibility of implementation, the electric motor 2 may be provided with a stator 5 with permanent magnets 9, generating the fixed magnetic field, while the only propulsive winding circuits 4 will be on a mobile part (rotor) 6 of said engine 2.
This being so, whether the fixed magnetic field of the motor 2 is generated by stator windings fed with current or on the contrary by permanent magnets 9, the propulsive winding circuit 4 used for the implementation of the invention will be particularly preferred a rotor winding circuit, of induced winding type, which is mounted on a movable part 6 of the motor 2, and more particularly on the rotor 6, which is placed in the fixed magnetic field of the motor, and which, when it is powered by the supply voltage Uaiim, is traversed by an electric current (winding current 14) so as to generate a mechanical force (Laplace force) for driving said rotor 6 in motion relative to the stator 5.
In practice, as is illustrated in FIGS. 3 and 4, the terminals 4A, 4B of the propulsive winding circuit 4 correspond to the terminals (fixed and visible) of the motor 2, formed for example by metal pins, by which said motor 2 is electrically connected to its power supply circuit.
Particularly preferably, the DC electric motor 2 is a rotary brush motor 7, and more particularly a brush motor 7 which uses permanent magnets 9 to generate its stator magnetic field.
As has been mentioned above, the invention makes it possible to use such a brush motor 2, which is advantageously cheap, selectively either as a driving element, to ensure a first normal motor function, or as heating element, to provide a second additional heating function, without any risk of degradation of said brush motor 2 or mechanism 3 connected thereto.
If a brush motor 2 is used, then the propulsion winding circuit 4 to which the control module 10 applies the supply voltage Uaiim will preferably be a rotor winding of said motor 2, powered via said brushes 7. .
In a manner known per se, and as illustrated in FIG. 4, such a rotor winding circuit 4, that is to say carried by the rotor 6, will be connected to a rotating commutator 8, also carried by the rotor. rotor 6, while the brushes 7 (also called "coals"), that is to say the conductive pads preferably made of graphite or metal, mounted on the stator 5 and connected to the terminals 4A, AB of the winding circuit propellant 4, will rub in contact with said collector 8, so as to ensure, when the motor is rotating, a periodic permutation, depending on the angular position of the rotor 6 relative to the stator 5, the polarity of the voltage d UaMm supply applied to the winding circuit 4 concerned.
Preferably, the control module 10 comprises at least a first activation mode, called "direct drive mode", in which the control module 10 applies to the motor 2 a continuous supply voltage UaMm having a first constant polarity , here positive by convention, so as to put said motor 2 in motion in a first direction of displacement SI (said supply voltage creating indeed a winding current 14 which flows in a first direction, defined by the polarity of said voltage ).
Preferably, the control module 10 also comprises a second activation mode, called "inverted drive mode", in which the control module 10 applies to the motor a continuous supply voltage Ua | im having a second constant polarity , here negatively by convention, of opposite sign to the first polarity, so as to put said motor in motion in a second direction of displacement S2 opposite to the first direction of displacement SI (said supply voltage creating indeed a winding current 14 which circulates in a second sense, inverse of the first).
By "continuous supply voltage", it is indicated, as opposed to an alternating voltage whose polarity (the sign) is periodically reversed, that the supply voltage Uaiim (and consequently the winding current 14 that results) then has a polarity (a sign) constant, continuously positive or on the contrary continuously negative, polarity that said supply voltage (and therefore the resulting winding current 14) keeps for the duration of activation during which the motor 2 is energized according to the activation mode (drive mode) selected.
Advantageously, the average value (average amplitude) of the supply voltage Uaiim, that is to say the rms value of said supply voltage, can be adjusted, while maintaining the chosen polarity, so as to adapt said supply voltage to the electrical power that will be necessary and sufficient to put (and maintain) the motor 2 in motion in the direction of movement SI, S2 considered, that is to say more particularly to put (and maintain) the rotor 6 rotated relative to the stator 5, depending on the load oppose the mechanism 3 driven by the motor 2. The adjustment of the average value of the supply voltage Uaiim can advantageously be achieved by means of a chopper (or "PWM" for "Pulse Width Modulation") whose cyclic ratio, called "hash cycle ratio" aPWM, included and adjustable between 0% and 100%, will fix said average value of the supply voltage in proport ion of a nominal voltage U0 of constant value (typically 12 V), provided by a voltage source 11, such as a vehicle battery.
The transition from the first activation mode to the second activation mode, that is to say from the direct drive mode in the first direction of movement S1 to the inverted drive mode in the second direction of movement S2, may for example be operated by inverting the polarity of the nominal voltage U0, so as to pass said nominal voltage, and thus the average value of the supply voltage UaMm, a first positive polarity to a second polarity strictly negative.
This inversion of polarity may for example be obtained by changing the direction of connection of the voltage source 11 to the terminals 4A, 4B of the winding circuit 4 propulsion, by means of a switching circuit 12 of the H-bridge type, such as this is illustrated in Figure 2, and as will be described in more detail below.
According to the invention, and as illustrated in FIG. 1 and mentioned above, the heating element 4 is formed by a propulsive winding circuit 4 of the DC electric motor 2.
The control module 10 then advantageously comprises an activation mode called "reheating oscillating mode", according to which said control module 10 causes the winding circuit 4 to be heated by applying a voltage to the terminals 4A, 4B of said winding circuit 4. Uaiim alternative power supply whose polarity passes alternately and automatically, according to a frequency called "heating frequency" FH predetermined, a first polarity to a second opposite polarity.
Thus, the control module 10 comprises, preferably in addition to the aforementioned first and second activation modes, an activation mode known as "warming oscillating mode", according to which said control module 10 excites the at least one circuit propulsion winding 4 according to a succession of antagonistic transient regimes, by means of an alternating (non-zero) Uaiim supply voltage whose polarity alternately passes, by a predetermined frequency "heating frequency" FH, of a first polarity at a second opposite polarity, so as to cause an internal heating of the electric motor 2 by means of said at least one propulsive winding circuit 4, while substantially preventing the effective movement of the motor 2 in one or the other. other direction of movement SI, S2.
Preferably, the control module 10 is arranged to selectively adopt an activation mode among a plurality of available activation modes, comprising on the one hand the reheating oscillating mode, according to which said control module 10 applies to the terminals 4A. , 4B of the winding circuit 4 propulsive a supply voltage Uaiim alternative, at the heating frequency Fh, and secondly at least another activation mode, called "drive mode", wherein said module of control 10 applies to the terminals 4A, 4B of the winding circuit 4 propulsive a continuous supply voltage UaMm, of constant polarity, so as to drive the motor 2 in a direction of movement SI, S2 corresponding to said polarity.
The same DC motor 2, and more particularly the same winding circuit 4 of said motor 2 (or a same set of winding circuits 4 of said motor), and a same control module 10 can be shared so as to use said motor sometimes as drive member, sometimes as heating member.
Such a sharing of resources advantageously makes it possible to produce a system 50 which is more economical and more compact.
Preferably, the reheating oscillating mode is more particularly a third mode of activation made available to the control module 10, so that the control module 10 can selectively adopt an activation mode among a plurality of activation modes. available including: the direct drive mode, the inverted drive mode, and the said reheat oscillator mode.
Preferably, the activation of the oscillating heating mode can be obtained by passing the control module 10 alternately from the first activation mode (direct drive) to the second activation mode (inverted drive) and vice versa, at the rate of the selected heating frequency FH, so that said control module 10 applies in turn, very closely in time, first a supply voltage UaMm (non-zero) of first polarity temporarily requesting the motor 2 in the first direction of movement S1 (typically for half a period 1 / (2FH) characteristic of the reheating frequency) then a supply voltage Ua | im (not zero) of second opposite polarity temporarily soliciting the motor 2 in the second direction displacement S2 (typically during the other half-period characteristic of the reheating frequency).
Each of the alternations (positive alternation, then negative alternation) of the alternative Uaiim supply voltage used by the oscillating heating mode, and more particularly each of the first and second activation modes activated in turn according to this oscillating heating mode , is interrupted and replaced by the following alternation (respectively by the other mode of activation) well before being able to establish a steady state, so that the engine 2, because of its inertia, n There is no time to be placed in a moving condition, in one direction of movement S1 or in the other S2, but remains in transient state between the two directions of movement S1, S2.
The engine 2 nevertheless receives energy, provided by the alternating electric current that passes through it, energy that the engine 2, and more particularly the propulsion winding 4, consumes (mainly or even exclusively) in the form of heat.
The oscillating heating mode, advantageously maintained for a period (very) longer than the period 1 / FH of the alternative supply voltage Uaiim, thus makes it possible to cause an internal heating of the motor 2 via the propulsive winding circuit 4 thus fed, while avoiding triggering a setting in motion of said engine 2.
Preferably, the conversion to heat of the electrical energy (or, if it is reasoned per unit of time, the conversion into heat flux of the electrical power) supplied to the winding circuit 4 by the application of the voltage of Uaiim alternative power is obtained by Joule effect, using the resistive properties of the various components of the winding circuit 4 (and belonging to the motor 2).
Thus, in the case of a motor 2 with brushes, it will be possible to cause heating of the rotor winding fed as such, but also of the brushes 7 and the collector portion 8 by which the electric current, which results from the application from the supply voltage Ua | im to the terminals 4A, 4B of the winding circuit 4, travels to reach and pass through said rotor winding.
Note also that the oscillating mode of reheating is advantageously available at any time, regardless of the position in which the engine is (and more particularly regardless of the angular position of the rotor of the engine), because there is always at minus a propulsive winding circuit 4 in electrical contact with the terminals 4A, 4B.
Furthermore, the object of the invention is to heat the motor 2 by means of its internal members, namely by means of one or more propulsive winding circuits 4 which are already present by construction to ensure the driving function of said motor 2, without addition of auxiliary heating elements, it is of course intended to devote to the circuit or to the propulsion winding circuits 4 concerned (s) a sufficient amount of electrical energy. That is why it will be ensured that, during the activation according to the reheating oscillating mode, a sufficient part, preferably a majority or even all, of the electric power (and therefore the electrical energy) which is provided by the application of the supply voltage Uaiim is directed through the or the winding circuit (s) 4 propulsive (s) concerned (s).
Preferably, it will be ensured that, when the reheating oscillating mode is activated, only the terminals 4A, 4B are connected to the propulsive winding circuit 4, or, if applicable, to the propulsive winding circuits 4, forming an integral part of the motor. , excluding other electrical circuits, and in particular to the exclusion of other electrical circuits external to the motor, so that the electrical power supplied between these terminals 4A, 4B will be totally (100%) injected into said or said propulsive winding circuits 4.
If, on the other hand, by necessity of construction, other electrical circuits, in particular electrical circuits external to the motor, are connected to said terminals 4A, 4B, in addition to the or the winding circuit (s) 4 propulsive (s), intentionally arrange all of said circuits so that enough electrical current can pass through the winding circuits 4 to cause a satisfactory heating.
Thus, for example, if the terminals 4A, 4B form nodes at which the electric current can be divided between firstly one or more winding circuit (s) 4 propulsive (s), and secondly one or other external circuits (s), such an external circuit may for example correspond to a solenoid valve located at a distance from the pump 3 on the fluid circuit 100, it will be possible to ensure, for example with the help of at least 10%, at least 20%, or at least 50% (ie the majority) of the electrical current (and therefore of the energy) passing through these nodes is directed towards, and passes through, the propulsive winding circuit (s) 4.
In practice, when using the reheating oscillating mode, the device 1 must satisfy cumulatively (and therefore simultaneously) with several conditions.
The first condition is, as has been said above, not to put the electric motor 2 in motion, so that one can, in concrete, heat said engine 2 without rotating it.
The second condition is to provide and dissipate enough heat energy in the winding circuit 4 to obtain an effective heating, sufficient to ensure thawing of the fluid circuit.
The third condition is to avoid overheating of said winding circuit 4, so as not to degrade the motor 2 (including the very thin insulating sheaths surrounding the constituent son of the winding). Typically, it will be ensured that the winding circuit 4 does not reach or exceed a predetermined critical temperature, for example set at 165 ° C.
The first condition above requires that, when the motor 2 is not blocked, because the fluid 20 is not frozen, the peak intensity I4_peak of the winding current 14 remains (permanently, throughout the duration activation of the reheating oscillation mode) lower than a maximum allowable value (high threshold) l4_peak_max_condl lower than the reference starting current I start which would cause the engine 2 to start.
As indicated above, it will be possible for example to measure for this purpose, by means of tests, the starting current in a reference situation defined for a chosen reference temperature (for example the melting temperature of the fluid 20, which corresponds therefore to the release threshold of the rotor 6), and for a given load (that is to say for a given mechanical strength, either empty or taking into account the driving of a mechanism 3 given to the temperature considered), then set the maximum allowable value as a fraction (typically 50%, 75%, 90% or even 95%) of the reference start current, so that the first condition would be: I4_peak <l4_peak_max_condl <l_start.
To achieve this first condition, that is to say to achieve a limit peak intensity I4_peak of the alternating winding current, one may optionally adjust the average supply voltage Uaiim, adjusting the duty cycle hash · aPWM
However, for convenience, it will be preferable to use, at a given supply voltage, a heating frequency FH that has been selected so that it allows to maintain the peak intensity I4_peak below the maximum allowable value l4_peak_max_condl. As such, the selected heating frequency FH should be sufficiently high, with respect to the inertia of the motor 2, to avoid the actual movement of said motor 2, both in the first direction of movement SI and in the second direction displacement S2, and more generally to avoid the establishment of a permanent drive regime tending to force the setting in motion of said engine 2.
To satisfy the second condition, namely to supply enough energy to the winding circuit 4 and dissipate enough energy (by Joule effect) in said winding circuit 4 to heat the motor 2 and the body 20, and more generally the circuit associated fluid, it will be necessary that the effective value I4_eff of the winding current 14 is greater than or equal to a minimum effective value (low threshold) I4_eff_min predetermined.
Therefore, it is necessary in particular that the peak intensity I4_peak is also greater than or equal to a predetermined minimum value (low threshold) I4_peak_min (also noted l4_peak_min_cond2 when it comes from the second condition).
To satisfy this second condition, and to supply a sufficiently high effective current I4_eff to the winding circuit 4, it will also be necessary for the reheating frequency FH to be sufficiently low, particularly in view of the supply voltage UaMm given, to allow time for the winding current 14 to achieve, at each alternation, a sufficiently high maximum value (peak value I4_peak), and in particular a peak value I4_peak greater than the minimum value I4_peak_min desired. Conversely, if the reheat frequency was too high, the energy dissipated in thermal form in the winding circuit 4 would be less or even insufficient to provide the desired heating.
To satisfy the third condition, that is to say to preserve the winding circuit 4 from damaging overheating, it will be ensured that the effective value I4_eff of the winding current remains less than or equal to a maximum allowable value (threshold high) I4_eff_max predetermined.
Here again, as for the first condition, it will be necessary in particular to ensure, if necessary, that the peak intensity I4_peak does not exceed a maximum allowable value (high threshold) l4_peak_max_cond3 I4_peak <l4_peak_max_cond3. For this purpose, and depending on the value of the supply voltage available at the terminals 4A, 4B of the winding circuit, it may be necessary to choose a heating frequency FH sufficiently high, to interrupt at each alternation the increase in winding current 14 before it reaches said maximum allowable value l4_peak_max_cond3.
Note also that the maximum allowable value associated with the third condition, denoted l4_peak_max_cond3, will in practice be generally lower, that is to say more restrictive, than the maximum admissible value dictated by the first condition, denoted l4_peak_max_condl. This is why we will ultimately choose as the maximum permissible maximum I4_peak peak current (and therefore the most restrictive) of these values: I4_peak_max = MIN (l4_peak_max_condl; l4_peak_max_cond3)
Therefore, a heating frequency FH greater than or equal to the highest of the corresponding minimum heating frequencies dictated respectively by the first condition and the third condition will be selected.
Given the various constraints imposed by the first and third conditions mentioned above, the heating frequency FH will preferably be greater than or equal to 50 Hz, at 500 Hz, and more preferably greater than or equal to 1 kHz, or even 2 kHz.
Furthermore, in view of the second condition, the heating frequency Fh will preferably also be less than or equal to 100 kHz, 50 kHz, or even 30 kHz.
The most suitable heating frequency will depend in particular on the electromagnetic characteristics of the winding circuit 4 as well as on the mechanical characteristics of the motor 2 and may be determined for example by means of tests.
Finally, according to a preferred feature which may constitute an entire invention, applicable to any device for heating a DC motor 2 by applying an alternating supply voltage Uaiim to a propulsive winding circuit 4 of said motor normally intended for to receive a continuous Uaiim supply voltage, a heating frequency FH of between 50 Hz and 100 kHz, more preferably between 2 kHz and 30 kHz, and in a particularly preferably substantially equal manner (for example +/- 10% or +/- 5%) at 8 kHz.
As illustrated in Figures 2 and 3, the control module comprises a switching circuit 12 for connecting the terminals 4A, 4B of the winding circuit 4 propulsion to a voltage source 11, preferably a DC voltage source 11, such as a battery (typically a vehicle battery, here a 12 V battery in Figures 1 and 2).
According to a preferred feature which may constitute an entire invention, applicable in particular to any device or system comprising a control module 10 responsible for driving a DC electric motor 2, the switching circuit 12 is arranged to be able to selectively adopt firstly a first configuration Config_l connection (shown on the left part of Figure 2), wherein said switching circuit 12 ensures (as long as it is in said first connection configuration) the application to the terminals 4A, 4B of the winding circuit 4 propulsive a Uaiim continuous supply voltage having a first constant polarity, according to a first activation mode called "direct drive mode" which drives the motor 2 in a first direction SI, and on the other hand a second configuration Config_2 connection (shown on the right side of the fi 2), in which the same switching circuit 12 provides (as long as it is in said second connection configuration) the application to the terminals 4A, 4B of the winding circuit 4 propulsive of a Uaiim supply voltage continuous having a second constant polarity, inverted with respect to the first polarity, according to a second activation mode called "inverted drive mode" which drives the motor 2 in a second direction of movement S2 opposite to the first direction SI, while, to implement the third mode of activation called "heating mode oscillation", said switching circuit 12 switches alternately, at the predetermined heating frequency FH, its first Configl connection configuration to its second configuration Config_2 connection and vice versa (as shown in the center of Figure 2).
In other words, the invention advantageously makes it possible to selectively implement three distinct activation modes by using a single switching circuit 12, without additional switch or additional oscillator, and simply by changing, depending on the mode. desired activation, the switching law which defines the appropriate Config configuration configuration, Config_2, or the alternation of appropriate connection configurations, each of said connection configurations being associated with (and defining) a distinct polarity. The invention thus makes it possible to economize on switching elements (relays, transistors, etc.) and electrical cables, and consequently improves the reliability, the cost price and the compactness of the device 1.
It will be noted that the supply voltage Uaiim, in particular when it constitutes an alternating voltage, preferably forms a substantially square-wave voltage (x), which can advantageously be obtained by switching the polarity of the same nominal voltage U0 by the process above mentioned switching.
In a particularly preferred manner, and as illustrated in FIG. 2, the switching circuit 12 may be formed by an H-bridge, preferably connected to a DC voltage source 11.
In a manner known per se, such an H bridge (here four switches) comprises on the one hand an upstream switching stage 12A which comprises a first and a second switch SW1, SW2, placed between the first pole (here the positive pole ) of the voltage source 11 and, respectively, the first terminal 4A and the second terminal 4B of the propeller winding circuit 4, and secondly a downstream switching stage 12B, which comprises a third and a fourth switch SW3, SW4 , placed between the second pole (here the negative pole) of the voltage source 11 and, respectively, the second terminal 4B and the first terminal 4A of the propulsive winding circuit 4.
The switches SW1, SW2, SW3, SW4 may each be formed by any suitable electronic or electromechanical switching element, automatically controllable, such as a relay, or a transistor, for example a MOSFET type transistor.
In the first configuration Config_l connection, the first and the third switch SW1, SW3 will be closed (passers) while the second and the fourth switch SW2, SW4 will be open (blockers). Conversely, in the second configuration Config_2 connection, the first and the third switch SW1, SW3 will be open (blocking) while the second and the fourth switch SW2, SW4 will be closed (passers).
It will be noted that, advantageously, such an H-bridge can ensure not only the selection of the polarity (the selection of the sign) of the supply voltage Ua | im, by choosing and maintaining the corresponding connection configuration, but also, once this connection configuration has been chosen, the hash of the rated voltage U0, to set the average value of the supply voltage Uaiim ·
Indeed, in each connection configuration, it is possible to actuate, according to a chosen aPWM hash cycle ratio, one of the switches intended to be closed in said connection configuration, for example the switch of the stage of downstream switching (SW3 in the first configuration, respectively SW4 in the second configuration), so that said switch SW3, respectively SW4, is alternately open and closed, while the corresponding switch located in the other switching stage ( here the switch SW1 of the upstream switching stage, in the first connection configuration, respectively SW2 in the second connection configuration) remains closed.
Note that, if the reheating oscillation mode is activated, ie if the first and the second connection configuration are alternated at the rate of the reheating frequency FH, and simultaneously desired. chopping the supply voltage UaMm to change the average value, it will be necessary to apply to the switch SW3, respectively SW4, the stage concerned, a hash frequency at least twice higher than said reheating frequency FH, for that the hash remains operative, that is to say, in other words, it will be necessary that the opening / closing cycle individually controlling said switch SW3, SW4 for the purpose of hashing is at least twice as short as the collective switching cycle of the pairs of switches SW1, SW3, respectively SW2, SW4 according to which the changeover is made between the first configuration of connection Config_l and the second configuration of connection Config_2 in order to obtain the heating (on note that here we find an analogy with Shannon's sampling theorem).
According to another implementation possibility, the average value of the supply voltage Uaiim can be adjusted upstream of the H bridge by a separate chopper, and the H bridge will then be exclusively dedicated to the selection of the configuration of connection.
In any case, whether the H-bridge is used exclusively to manage the connection configuration or to jointly manage the connection configuration and the chopping of the supply voltage, the use of an H-bridge guarantees advantageously the simplicity and reliability of the switching circuit 12.
Preferably, as can be seen in FIGS. 2 and 4, the control module 10 comprises a selector (or "pilot") 13 which selects the activation mode according to which the winding circuit 4 is excited by the said module. order 10.
More particularly, the selector 13 selects for this purpose the connection configuration Config_l, Config_2 of the switching circuit 12 as a function of the value taken by a binary input signal, called a "selection signal" Select, which can selectively take a first value (typically the value 1) associated with the first connection configuration Config_l, and therefore with the first direction of movement SI of the motor 2, or a second value (typically the value 0) distinct from the first value and associated with the second configuration of connection Config_2, and therefore to the second direction of movement S2.
In practice, the selection signal Select corresponds to the logic input "direction of rotation" present on the H-bridge switching circuit 12.
Advantageously, the direct drive mode will be activated by placing the selection signal Select at its first value (and preferably by continuously maintaining said selection signal at said first value, over the entire duration during which it is desired to apply said mode of selection. direct drive): Select = 1, while the inverted drive mode will be activated by setting the Select selection signal to its second value (and preferably by continuously maintaining said selection signal at said second value, for the entire duration during which one wishes to apply said inverted training mode): Select = 0.
According to a preferred feature which may constitute a whole invention, applicable to any switching circuit 12 managing the power supply of a DC electric motor 2, the reheating oscillating mode is activated using an alternative select selection signal, alternating periodically, according to the selected heating frequency FH, between the first value (one) and the second value (zero) and vice versa.
Here, the activation of the reheating oscillation mode will therefore be obtained by controlling the selector 13 by means of a selection signal Select which alternately switches from 1 to 0, according to a periodic signal in slots whose frequency is the heating frequency FH .
Advantageously, the invention makes it possible to use the logic input "direction of rotation" of the switching circuit 12, normally intended to define the desired direction of rotation for the motor 2, as a selector 13, and more particularly as a polarity inverter for apply to the winding circuit 4 propulsive an alternating heating voltage, instead of a continuous drive voltage.
The alternative Select selection signal used to trigger the oscillating heating mode can be obtained for example by chopping a DC voltage (whose nominal value will correspond to the threshold value of the logic input, for example 5V) over a cycle time. equal to the period 1 / FH which corresponds to the target FH reheat frequency.
The duty cycle used to generate said selection signal Select, referred to as the "reverse cycle ratio" ainv, will preferably be equal to 50%, so that, during a cycle, the duration of maintenance of the first configuration Config_l connection (and therefore the direct drive mode) will be substantially equal to the duration of maintaining the second Config_2 connection configuration (and therefore the inverted drive mode).
The positive and negative alternations of the Uaiim alternating supply voltage will thus be of substantially equal or even exactly equal duration.
Thus, in the reheating oscillating mode, the engine 2 will be solicited in a balanced manner in each of the displacement directions S1, S2, which will prevent any overall movement of the engine 2 in one or the other of said displacement directions S1, S2. .
This being so, it could be envisaged, in absolute terms, and according to a characteristic which may constitute an entire invention, to modify the inversion cyclic ratio ainv defining the selection signal Select, so as to give, when the oscillation heating is activated, the preponderance to a biasing of the motor 2 in a direction of movement SI, S2 chosen, with respect to the antagonistic bias in the other direction S2, SI, while maintaining an alternation of the requests [via the alternation polarities). By way of example, it is possible, in FIG. 2, to set a cyclic inversion ratio ainv strictly greater than 50% (that is to say strictly between 50% and 100%) to favor the first direction of displacement SI, or on the contrary strictly less than 50%, that is to say strictly between 0% and 50% to promote the second direction of movement S2.
Such a control may for example be used to cause the motor to "slide", that is to say to operate globally a slow and progressive movement in the direction of movement SI, S2 which is given the preponderance.
Such a control may in particular be used as a (fourth) transition mode, when the fluid 20 begins to thaw and progressively releases the pump 3 and the fluid circuit 100, to ensure a smooth transition between the oscillating mode of heating " pure ", in which the motor 2 is stationary, and a normal drive mode (direct or, respectively, inverted) in which the motor 2 is driven in the direction of movement S1, respectively S2, which corresponds to the direction of movement. displacement at which said transition mode has (gradually) given the preponderance.
More generally, it can therefore be envisaged, according to a preferred characteristic that may constitute an entire invention, that the control module 10 comprises a (fourth) activation mode called "transition mode" according to which said control module 10 excites the propulsion winding circuit 4 (or, if appropriate, the relevant winding circuits 4) by means of an alternating supply voltage UaMm (that is to say whose polarity reverses periodically, according to the frequency of heating FH selected) which has a cyclic ratio, called "cyclic inversion ratio" aim, strictly between 0% and 50%, or respectively strictly between 50% and 100%, that is to say not strictly equal at 50% as in the reheating oscillating mode, so as to give a preponderance to a direction of displacement (here S2 by opting for ainv belonging to the range) 0% -50% [) with respect to the other direction of displacement (here SI which corresponds to the range) 50% -100% [), and thus to combine a heating of the propulsion winding circuit 4 with a progressive sliding movement of the electric motor 2 in the direction of movement S2, respectively SI, at which said inversion duty cycle ainv gives the preponderance.
According to one possibility of implementing such a mode of transition, called "dynamic transition mode", it will be possible gradually to increase, as time and thaw of the fluid, the preponderance of the direction of displacement chosen. S1, respectively S2, that is to say gradually and continuously vary the inversion cyclic ratio ainv to progressively, smoothly, from a "pure" reheating oscillating mode to a "pure" training mode , not oscillating.
Thus, it will be possible to progressively change the inversion duty cycle ainv by 50% (equilibrium position in fixed position, in accordance with the reheating oscillating mode) to 100% (drive in the SI direction, in accordance with the mode of direct drive), by continuously and progressively increasing said cyclic inversion ratio ainv over time, for example by successive incremental increments or by following an increasing ramp as a function of time, in order to drive a smooth transition from the oscillating mode of reheating to the direct drive mode. Conversely, it will be possible to progressively change the inversion duty cycle ainv by 50% (equilibrium position in fixed position, in accordance with the reheating oscillating mode) to 0% (drive in the S2 direction, in accordance with FIG. inverted drive mode), progressively and continuously decreasing said inverting cyclic ratio ainv over time, for example by successive decreasing steps or following a decreasing ramp as a function of time, in order to drive a smooth transition from the oscillating mode of reheating to the inverted drive mode.
Advantageously, by using such a transition mode with dynamic adaptation of the inversion cyclic ratio ainv, it will be possible to progressively set the motor 2 in motion, while retaining an effective reheating action which makes it possible to complete the thaw of the fluid circuit 100. and / or maintain said fluid circuit 100 in the thawed state.
The control module 10, as well as its various components, may be realized by any appropriate electronic circuit, calculator or PLC type.
Note also that the oscillating mode of reheating, or optionally the transition mode, can advantageously be activated automatically when the engine temperature 2, the temperature of the mechanism 3, the temperature of the environment of the device 1, or the temperature of the fluid 20, measured by a suitable temperature sensor, falls below a predetermined critical threshold, for example slightly greater than the solidification temperature of the fluid 20.
More generally, the selection of the appropriate activation mode (direct drive, inverted drive, or oscillating heater, or even transition) may be decided automatically by the control module 10 depending on a part of the measured temperature (as indicated above ), and on the other hand one or more orders (typically at least one pumping order) from the user of the device 1 (or more generally from the user of the system 50 which integrates the engine 2 and the heating device 1) or from a neighboring system (for example an on-board computer of a vehicle), as shown in FIG. 4.
Thus, for example, if the control module 10 receives a pumping command, it will check the measured temperature, and then select the direct drive mode if said measured temperature ensures that the fluid is in the liquid state.
If, on the other hand, the measured temperature indicates a possible freezing of the fluid, and therefore a possible blocking of the engine 2, the control module 10 will automatically suspend the execution of the pumping order, and will first apply the oscillating mode reheating, until the measured temperature reaches and exceeds a sufficiently high temperature threshold to guarantee the thaw of the fluid 20 and the unlocking of the rotor 6.
Of course, it will be possible to use, rather than a measurement of temperature, other suitable means to evaluate whether the motor 2, and more generally the system 50 or the fluid circuit 100 is blocked by the gel, for example by measuring the electric motor response current when applying the supply voltage, to detect the rapid onset of a strong current, greater than a warning threshold, and characteristic of a locked rotor.
The control module 10 can also automatically manage the definition of the hash duty cycle aPWM used to set the average value of the supply voltage UaMm by cutting the nominal voltage U0.
Thus, the control module 10 may, if necessary, modify said cyclic hash ratio aPWM, and therefore the average value (rms value) of the supply voltage UaMm, over time, for example to ensure a smooth starting of the motor 2 in training mode.
Similarly, the control module 10 could, if necessary, in absolute terms, be used to modify the hash cycle ratio aPWM, and therefore the average value (rms value) of the supply voltage Uaiim, over time, in the reheating oscillating mode, in order to use said average supply voltage value as a means of regulating the winding current 14, at given reheating frequency FH.
More particularly, it would thus be possible to vary the hash cycle ratio aPWM, and therefore the average value of the supply voltage Ua | im, so as to maintain the peak intensity value I4_peak of the winding current 14 (alternating). in the range of acceptable values mentioned above: [I4_peak_min; I4_peak_max], that is to say to enslave the peak intensity I4_peak, in particular not to cause the setting in motion of the engine 2 during reheating.
According to an alternative or complementary possibility to the previous one, it would be possible to vary said average value of the supply voltage so as to maintain the effective value I4_eff of the winding current 14 (alternating) between a predetermined minimum effective value I4_eff_min, necessary to Warm up the winding circuit 4, and a maximum effective value I4_eff_max predetermined, avoiding overheating of the winding circuit 4 or setting the motor in motion, that is to say so as to slave the effective value I4_eff of the current winding.
Similarly, if the reheating frequency FH is adjustable, the automatic adjustment of said reheating frequency can be entrusted to the control module 10. As such, the control module 10 may in particular, in the reheating oscillating mode, vary the heating frequency FH so as to regulate the peak current I4_peak and / or the rms value I4_eff of the winding current 14, so that said peak intensity I4_peak is maintained within the range of acceptable values [I4_peak_min; I4_peak_max] mentioned above, and / or (alternatively, or, preferably, cumulatively) so that the effective value I4_eff of the current which actually flows through the winding circuit 4 remains between a minimum rms value I4_eff_min, necessary to warm the circuit of winding 4, and a maximum rms value I4_eff_max avoiding overheating and / or unwanted motor 2.
In other words, the control module will preferably be able to automatically adjust the heating frequency FH in order to regulate the winding current 14 in the reheating oscillating mode (or, if appropriate, in the transition mode), in particular to control the peak intensity I4_peak of said winding current 14 according to a peak intensity setpoint I4_peak_set and / or to control the effective value I4_eff of the winding current 14 according to an effective value setpoint I4_eff_set.
It will be noted that a servo-control of the winding current 14 by the reheat frequency FH will be preferred to a servocontrol of said winding current 14 by the supply voltage, since it is particularly simple to dynamically adjust the reheating frequency FH, dynamically adjusting the frequency of the selection signal Select which controls the cyclic permutation of the switching circuit 12.
Preferably, in the reheating oscillating mode, the regulation of the power supply voltage by the hash cycle ratio aPWM may be used to maintain a constant average supply voltage UaMm, which may for example correspond to the nominal voltage of the motor 2.
According to another possible variant of implementation, the control module 10 may, in particular in the reheating oscillating mode or the transition mode, simultaneously adjust each of the voltage and frequency parameters, that is to say dynamically adjust the hash cycle ratio aPWM producing the average supply voltage on the one hand and the heating frequency FH on the other hand, for controlling the current 14 passing through the winding circuit 4 in accordance with a peak intensity setpoint I4_peak_set and / or (alternatively, or preferably cumulatively) in accordance with an effective value set I4_eff_set.
As illustrated in FIG. 1, the heat generated inside the engine 2 by the activation of the propulsion winding circuit 4 in accordance with the reheating oscillating mode will be progressively transmitted, in particular by conduction, to the neighboring organs of the engine. 2.
There will thus be observed different heat flows, coming from inside the engine 2, among which a first heat flow Q14 which travels through the carcass 14 (rigid and fixed) of the engine 2, and a second flow Q15 which travels to through the shaft 15 of the motor (which shaft forms an extension of the rotor 6). The invention therefore also aims to promote and guide these heat flows Q14, Q15 so as to optimize the rate of heating of the frozen fluid.
Indeed, for example, within a urea circuit for the exhaust gas depollution, the fluid circuit must be made operational in less than twenty minutes (1200 seconds), that is, that is to say that, in practice, the activation of the reheating oscillation mode must make it possible to bring the aqueous urea solution contained in the body of the pump 3, coupled to the electric motor 2, with a temperature of -15 ° C. at a temperature above -11.5 ° C (melting temperature) in this period of time.
However, the inventors have also found that, in a manner known per se, the electric motor 2 may comprise, around its stator 5, that is to say at its carcass 14, a magnetic flux collecting envelope 16 , substantially annular, made of a metallic material such as soft iron.
Such a magnetic flux collecting envelope 16 makes it possible to channel and close on itself the propulsive magnetic field of the motor 2, in order to optimize the flux of said magnetic field.
Here, the inventors then envisaged that said magnetic flux collecting envelope 16 could preferably comprise, as illustrated in FIGS. 3 and 4, an extension 17, formed in one piece with said envelope 16, said extension 17 extending beyond the stator 5 to a predetermined target zone 18, for example the body of the pump 3 actuated by the motor 2, so as to promote the collection of heat from the engine 2 and then the transfer, by conduction of said heat to said target zone 18.
In other words, the inventors propose to modify the arrangement of the magnetic flux collecting envelope 16, already present on the motor 2 to provide a first magnetic flux guide function, so as to give said envelope 16 a second function of heat conductor, optimized with regard to the need for reheating. As such, it will be noted that the extension 17, which preferably forms a tongue which extends substantially parallel to the axis of the shaft 15 of the motor 2, axially projecting beyond the carcass 14 of the engine, advantageously enters the space occupied by the body of the pump 3, to come into contact with said body of the pump 3, as close as possible to the fluid to be thawed.
Of course, the invention also relates to a fluid circuit 100 which comprises a heating device 1 according to one or the other of the variants described above, intended to ensure the heating of a fluid transported by said fluid circuit 100, and whose electric motor 2 is intended to drive a pump 3 ensuring the pumping of said fluid 20 within said fluid circuit 100.
Said fluid circuit 100 will be intended to be exposed to an environment whose temperature may vary over a predictable range of operating temperatures (for example from -40 ° C. to + 85 ° C.) which extends at least in part under the solidification temperature of said fluid (typically between -40 ° C and -12 ° C).
Consequently, the propulsion winding circuit 4 of the engine 2, as well as the reheating oscillating mode managed by the control module 10, will be configured and dimensioned so as to be able to ensure thawing of the fluid present in the body of the pump 3, over any said predictable operating temperature range, in a predetermined maximum duration (typically 1200 seconds).
In a particularly preferred manner, the fluid circuit 100 may be devoid of other auxiliary heating elements, the winding circuit 4 being sufficient on its own to ensure the function of reheating and thawing of the fluid.
Preferably, said fluid circuit 100 may form a urea circuit intended for the depollution of the exhaust gases of an engine, in particular of a vehicle engine, a windshield washer circuit for cleaning glass surfaces ( windshields, headlights, mirrors, etc.) of a vehicle, a cooling circuit using an aqueous solution as heat transfer fluid, or a fuel supply circuit for a vehicle engine (typically an engine combustion engine propelling said vehicle). The invention also relates to a vehicle, in particular a motor vehicle, such as a land vehicle with driving wheels, intended for example for the transport of persons, which is equipped with an onboard fluid circuit 100 according to the invention. Finally, the invention relates to a heating method involving a step of AC power supply of a DC motor winding circuit, according to one or other of the characteristics described in the foregoing. In this respect, the invention relates in particular to the use, as a heating element (for heating a body 20, such as a fluid contained in a fluid circuit 100), of a propulsion winding circuit 4 belonging to a DC electric motor 2, said propulsive winding circuit 4 being arranged to be normally powered by a continuous Uaiim supply voltage which has a selected polarity, positive or negative, and which allows said winding circuit 4 to set movement said motor 2 in a direction of movement SI, S2 defined by the polarity of said supply voltage Uaiim, heating of said propulsive winding circuit 4 being obtained, substantially without moving the motor 2, by (intentionally) applying to said circuit coil 4 propulsive a supply voltage Uaiim alternative frequency predetermined, called "heating frequency" FH, which oscillates a polarity positive to negative polarity.
More particularly, the invention relates as such to the use of a rotor winding circuit 4 of a brush motor 2 as a resistive heating element, by applying an alternating supply voltage Uanm to the terminals 4A. 4B of said winding circuit 4.
Of course, the invention is in no way limited to the variants of embodiment described above, the person skilled in the art being able to isolate or combine freely between them one or the other of the aforementioned characteristics. , or to substitute equivalents for them.
权利要求:
Claims (13)
[1" id="c-fr-0001]
1. A heating device (1) for heating a body (20), such as a fluid (20) contained in a fluid circuit (100), said heating device comprising at least one electric heating element (4), and at least one control module (10) arranged to electrically supply said heating element (4) so that said heating element (4) produces heat for the body (20) to be heated, said device (1) being characterized in that said heating element (4) is formed by a propulsive winding circuit (4) of a DC motor (2) which, when electrically powered by a suitable continuous supply voltage (Uaiim), , having a given polarity, generates a driving force which tends to drive the motor (2) in a direction of movement (SI, S2) which is determined by the polarity of said supply voltage (Uaiim), and in that that the control module (10) comp makes an activation mode known as "reheating oscillating mode", in accordance with which said control module (10) causes heating of the winding circuit (4) propulsive by applying to the terminals (4A, 4B) of said winding circuit (4) a alternating supply voltage (Uanm) whose polarity switches alternately and automatically, according to a frequency known as "heating frequency" (FH) predetermined, a first polarity to a second opposite polarity.
[2" id="c-fr-0002]
2. Device according to claim 1 characterized in that the control module (10) is arranged to selectively adopt an activation mode among a plurality of available activation modes, comprising on the one hand the oscillating mode of heating, according to which said control module (10) applies to the terminals (4A, 4B) of the winding circuit (4) propulsive a supply voltage (Uaiim) alternative to the heating frequency (FH), and secondly at least one another mode of activation, called "drive mode", according to which said control module (10) applies to the terminals (4A, 4B) of the winding circuit (4) propulsive a continuous supply voltage (Uanm), of constant polarity, so as to drive the motor (2) in a direction of movement (SI, S2) corresponding to said polarity.
[3" id="c-fr-0003]
3. Device according to claim 1 or 2 characterized in that the control module (10) comprises a switching circuit (12) for connecting the terminals (4A, 4B) of the winding circuit (4) propulsive to a source of voltage (11), said switching circuit (12) being arranged to selectively adopt on the one hand a first connection configuration (Config I), wherein said switching circuit (12) provides the application to the terminals (4A, 4B) of the winding circuit (4) propulsive a continuous supply voltage (Ua | im) having a first constant polarity, according to a first activation mode called "direct drive mode" which allows to drive the motor (2) in a first direction of movement (SI), and secondly a second configuration of connection (Config_2), in which this same switching circuit (12) ensures the application to the terminals (4A, 4B) of the winding circuit (4) propulsive of a supply voltage n (Uaiim) continues having a second constant polarity, inverted with respect to the first polarity, according to a second activation mode called "inverted drive mode" which drives the motor (2) in a second direction of displacement (S2) opposite the first direction of movement, and in that, in order to implement the "reheating oscillating mode", in accordance with a third activation mode, said switching circuit (12) switches alternately, at the predetermined heating frequency (FH), from its first connection configuration (Config_l) to its second connection configuration (Config_2) and vice versa.
[4" id="c-fr-0004]
4. Device according to claim 3 characterized in that the switching circuit (12) is formed by an H bridge, connected to a DC voltage source (11).
[5" id="c-fr-0005]
5. Device according to claim 3 or 4 characterized in that the control module (10) comprises a selector (13) which selects the connection configuration (Configl, Config_2) of the switching circuit (12) according to the value taken by a binary input signal, said "selection signal" (Select), which can selectively take a first value associated with the first connection configuration (Config I), and therefore with the first direction of movement (SI) of the motor ( 2), or a second value distinct from the first value and associated with the second connection pattern (Config_2), and thus with the second direction of movement (S2), in that the direct drive mode is activated by placing the signal at its first value, while the inverted drive mode is activated by setting the selection signal (Select) to its second value, and in that the reheating oscillating mode is activated using a signal alternating selection system, which alternates periodically, according to the selected heating frequency (FH), between the first value and the second value and vice versa.
[6" id="c-fr-0006]
6. Device according to one of the preceding claims characterized in that the reheating frequency (FH) is between 50 Hz and 100 kHz, more preferably between 2 kHz and 30 kHz.
[7" id="c-fr-0007]
7. Device according to one of the preceding claims characterized in that the electric motor (2) DC is a rotary brush motor (7), and in that the winding circuit (4) propulsive to which the control module (10) applies the supply voltage (UaMm) is a rotor winding of said motor, powered via said brushes (7).
[8" id="c-fr-0008]
8. Device according to any one of the preceding claims, characterized in that the control module (10) automatically adjusts the heating frequency (FH) to regulate the electric current, called "winding current (14)", which crosses the winding circuit (4).
[9" id="c-fr-0009]
9. Device according to any one of the preceding claims, characterized in that the control module (10) comprises an activation mode called "transition mode" according to which said control module (10) excites the winding circuit ( 4) propulsive by means of an alternating supply voltage (UaMm) which has a cyclic ratio, called "reverse cycle ratio" (ainv), strictly between 0% and 50%, or strictly between 50% and 100%, so as to give a preponderance to a direction of displacement (S2) relative to the other direction of movement (SI), and thus to combine a heating of the winding circuit (4) propulsive with a setting in motion in progressive sliding of the electric motor (2) in the direction of displacement (S2) at which said inversion cycle ratio gives the preponderance.
[10" id="c-fr-0010]
10. Device according to any one of the preceding claims, characterized in that the electric motor (2) comprises, around its stator (5), a substantially annular magnetic flux collecting envelope (16) made of a metallic material. such as soft iron, and in that said magnetic flux collecting envelope (16) has an extension (17) formed integrally with said envelope (16), which extends beyond the stator (6). ) to a predetermined target zone (18), for example a pump body (3) actuated by the motor (2), so as to promote the collection of heat from the motor (2) and then the transfer, by conduction of said heat to said target area (18).
[11" id="c-fr-0011]
11. Fluid circuit (100) characterized in that it comprises a heating device (1) according to one of the preceding claims for ensuring the heating of a fluid (20) carried by said fluid circuit (100). and whose electric motor (2) is intended to drive a pump (3) for pumping said fluid (20) within said fluid circuit (100).
[12" id="c-fr-0012]
12. Vehicle equipped with an onboard fluid circuit (100) according to claim 11, said fluid circuit (100) preferably forming a urea circuit intended for the depollution of the exhaust gases of a vehicle, a circuit windshield washer for cleaning glass surfaces of a vehicle, a cooling circuit using an aqueous solution as heat transfer fluid, or a fuel supply circuit of a vehicle engine.
[13" id="c-fr-0013]
13. Use, as a heating element for heating a body (20) such as a fluid (20) contained in a fluid circuit (100), a propulsive winding circuit (4) belonging to an electric motor (2). ), said propulsive winding circuit (4) being arranged to be normally supplied by a continuous supply voltage (Uaiim) which has a selected polarity, positive or negative, and which enables said winding circuit (4 ) to move said motor (2) in a direction of movement (SI, S2) defined by the polarity of said supply voltage, heating of said winding circuit (4) being obtained, substantially without moving the motor (2), by applying to said propulsive winding circuit (4) an alternating power supply voltage (UaMm) of predetermined frequency, called "heating frequency" (FH), which automatically oscillates from a positive polarity to a polarity negative.
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同族专利:
公开号 | 公开日
US20170311391A1|2017-10-26|
FR3050489B1|2018-04-06|
US10757763B2|2020-08-25|
引用文献:
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JP2005094818A|2001-09-28|2005-04-07|Teikoku Electric Mfg Co Ltd|Method and apparatus for heating canned motor for high melting point liquid, and device for driving canned motor for high melting point liquid|
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GB2504730B|2012-08-08|2015-01-14|Reckitt & Colman Overseas|Device for evaporating a volatile fluid|
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法律状态:
2017-03-22| PLFP| Fee payment|Year of fee payment: 2 |
2017-10-27| PLSC| Publication of the preliminary search report|Effective date: 20171027 |
2018-03-22| PLFP| Fee payment|Year of fee payment: 3 |
2020-03-19| PLFP| Fee payment|Year of fee payment: 5 |
2020-05-01| CD| Change of name or company name|Owner name: AKWEL, FR Effective date: 20191127 |
2021-03-18| PLFP| Fee payment|Year of fee payment: 6 |
优先权:
申请号 | 申请日 | 专利标题
FR1653632A|FR3050489B1|2016-04-25|2016-04-25|METHOD FOR HEATING A FLUID CIRCUIT BY ALTERNATING CURRENT POWER SUPPLY OF A CONTINUOUS CURRENT PUMP MOTOR|
FR1653632|2016-04-25|FR1653632A| FR3050489B1|2016-04-25|2016-04-25|METHOD FOR HEATING A FLUID CIRCUIT BY ALTERNATING CURRENT POWER SUPPLY OF A CONTINUOUS CURRENT PUMP MOTOR|
US15/496,116| US10757763B2|2016-04-25|2017-04-25|Method for heating a fluid circuit by supplying alternating current to a direct-current pump motor|
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